Project Challenges & Solutions

Height & Access Challenges

• Working at 20m high required the use of scissor lifts and boom lifts to provide safe and stable access.
• Operatives were required to be IPAF-certified to handle powered access equipment efficiently.
• Solution: Careful planning, certified operatives, and safety measures ensured smooth execution without delays.

Surface Preparation & Cleaning

• The cladding required a deep clean to remove dirt, grime, and residues before painting.
• Any contaminants left on the surface would affect paint adhesion and longevity.
• Solution: A thorough power wash and degreasing were carried out to prepare the surface for priming and spraying.

Health & Safety Compliance

• Working at height posed risks requiring strict adherence to health & safety regulations.
• The team followed CHAS, SSIP, and IPAF guidelines, ensuring full compliance.
• Solution: Risk assessments, method statements (RAMS), and PPE requirements were fully enforced on-site.

Achieving a Durable & Even Finish

• The surface had to be flawless, smooth, and weather-resistant to maintain its appearance over time.
• Solution: We used airless spray painting technology, ensuring a seamless, high-quality, and long-lasting finish.

The Process

Step 1: Site Preparation & Safety Measures

• Full risk assessment and method statement (RAMS) implementation.
• Scissor lifts and boom lifts were positioned to ensure safe and efficient access.
• Team briefing and coordination to ensure minimal disruption to studio operations.

Step 2: Cleaning & Surface Preparation

• High-pressure washing of the cladding to remove debris and contamination.
• Surface dried and inspected before painting to ensure proper adhesion.

Step 3: Airless Spray Painting Application

• High-performance industrial coatings were applied using airless spray technology for a smooth, uniform, and durable finish.
• Multiple passes were used to ensure full coverage and long-lasting protection.

Step 4: Quality Check & Final Inspection

• Once dry, the surface was thoroughly inspected to ensure consistency and flawless application.
• The project was signed off as ready for signage installation.

The Results

A smooth, durable, and professional finish, providing the perfect backdrop for the new signage.
Fully compliant with health & safety regulations, executed with precision and efficiency.
On-time and on-budget completion, minimising disruption to Shepperton Studios' operations.
Enhanced weather resistance, ensuring longevity and maintaining its pristine appearance.